熱前齒輪加工(gong)區共有(you)五(wu)條(tiao)自(zi)(zi)動(dong)線(xian)，大(da)幅度節約了人(ren)工(gong)成本的同時(shi)也提高了生(sheng)(sheng)產效率。利用“國家數控e代(dai)”技(ji)術，實(shi)(shi)現(xian)智(zhi)能化生(sheng)(sheng)產；整(zheng)線(xian)采(cai)用桁(heng)架機器人(ren)連線(xian)生(sheng)(sheng)產，實(shi)(shi)現(xian)少人(ren)化加工(gong)；自(zi)(zi)動(dong)線(xian)和物(wu)流(liu)無縫銜接，實(shi)(shi)現(xian)自(zi)(zi)動(dong)物(wu)流(liu)。

由兩條(tiao)連(lian)續爐(lu)、三(san)臺多用(yong)爐(lu)組成，加(jia)上先進的應力噴(pen)丸機(ji)和一(yi)套完整的滲碳淬火檢驗設備，使得(de)產(chan)(chan)品(pin)質量(liang)得(de)以保障。采用(yong)連(lian)線自(zi)動化(hua)生產(chan)(chan)，實現少人化(hua)加(jia)工(gong)(gong)。采用(yong)的“強化(hua)噴(pen)丸”技術，針(zhen)對產(chan)(chan)品(pin)需(xu)要(yao)強化(hua)部(bu)位集中噴(pen)丸加(jia)工(gong)(gong)，實現產(chan)(chan)品(pin)局部(bu)提(ti)高(gao)強度，節約(yue)能源并提(ti)高(gao)產(chan)(chan)品(pin)質量(liang)。

引進(jin)了(le)歐洲系(xi)列(lie)先(xian)進(jin)設備(bei)，實(shi)(shi)(shi)(shi)施在線(xian)(xian)檢測，大幅度(du)保障產(chan)品質量的(de)提高。其中(zhong)近端的(de)熱后(hou)二軸加(jia)(jia)工(gong)(gong)(gong)自動(dong)線(xian)(xian)，采用(yong)桁架機器人連線(xian)(xian)生產(chan)，實(shi)(shi)(shi)(shi)現(xian)智能化(hua)、少(shao)人化(hua)加(jia)(jia)工(gong)(gong)(gong)；自動(dong)線(xian)(xian)和物流線(xian)(xian)無縫(feng)銜接(jie)，實(shi)(shi)(shi)(shi)現(xian)自動(dong)物流。熱后(hou)一軸加(jia)(jia)工(gong)(gong)(gong)流水線(xian)(xian)，可實(shi)(shi)(shi)(shi)現(xian)內(nei)錐(zhui)面凸(tu)面加(jia)(jia)工(gong)(gong)(gong)；采用(yong)內(nei)部單件(jian)流，實(shi)(shi)(shi)(shi)現(xian)多(duo)品種(zhong)混線(xian)(xian)生產(chan)。熱后(hou)齒(chi)輪(lun)加(jia)(jia)工(gong)(gong)(gong)流水線(xian)(xian)，可實(shi)(shi)(shi)(shi)現(xian)齒(chi)輪(lun)曲面扭(niu)曲修行降(jiang)低噪音，高效加(jia)(jia)工(gong)(gong)(gong)4級精(jing)度(du)齒(chi)輪(lun)加(jia)(jia)工(gong)(gong)(gong)；采用(yong)內(nei)部單件(jian)流，實(shi)(shi)(shi)(shi)現(xian)多(duo)品種(zhong)混線(xian)(xian)生產(chan)。

這是由5條先進的(de)(de)生產(chan)線組(zu)成(cheng)的(de)(de)智能加(jia)工組(zu)，實施在線檢測，保(bao)證產(chan)品(pin)(pin)的(de)(de)精準(zhun)度(du)，保(bao)障(zhang)產(chan)品(pin)(pin)質量。小車自動將上好料(liao)的(de)(de)托(tuo)盤運(yun)(yun)送(song)到機(ji)(ji)床(chuang)內加(jia)工完成(cheng)并(bing)送(song)到下料(liao)工位，產(chan)品(pin)(pin)加(jia)工完后經(jing)兩條自動物流(liu)線自動運(yun)(yun)輸，經(jing)過(guo)清(qing)洗機(ji)(ji)清(qing)洗，通(tong)過(guo)檢漏機(ji)(ji)檢漏后下線。產(chan)品(pin)(pin)合格率達到了99.9999999%。

智能裝(zhuang)(zhuang)(zhuang)(zhuang)配(pei)(pei)高節拍流水線(xian)(xian)(xian)，不僅(jin)加工效率高、精度高，而且(qie)杜絕了加工中等待(dai)時間，實(shi)(shi)現了加工過(guo)(guo)程(cheng)各工位的步調一(yi)致(zhi)。實(shi)(shi)現客車、卡(ka)車系列變(bian)速(su)器(qi)混線(xian)(xian)(xian)自(zi)(zi)動(dong)(dong)(dong)裝(zhuang)(zhuang)(zhuang)(zhuang)配(pei)(pei)。超過(guo)(guo)10公斤的分總(zong)成均采用(yong)機器(qi)人全自(zi)(zi)動(dong)(dong)(dong)入箱(xiang)，所(suo)有螺栓擰緊工作(zuo)由(you)機械手全程(cheng)負(fu)責。通過(guo)(guo)RIFD系統(tong)自(zi)(zi)動(dong)(dong)(dong)讀取變(bian)速(su)器(qi)型(xing)號，采用(yong)MES生產(chan)管(guan)理(li)系統(tong)，自(zi)(zi)動(dong)(dong)(dong)讀取各工位裝(zhuang)(zhuang)(zhuang)(zhuang)配(pei)(pei)信息并(bing)采集裝(zhuang)(zhuang)(zhuang)(zhuang)配(pei)(pei)過(guo)(guo)程(cheng)數據，再結合自(zi)(zi)動(dong)(dong)(dong)對齒機和自(zi)(zi)動(dong)(dong)(dong)測(ce)量(liang)機實(shi)(shi)現整個裝(zhuang)(zhuang)(zhuang)(zhuang)配(pei)(pei)過(guo)(guo)程(cheng)的自(zi)(zi)動(dong)(dong)(dong)和智能化。裝(zhuang)(zhuang)(zhuang)(zhuang)配(pei)(pei)線(xian)(xian)(xian)有19項(xiang)專利，獲多(duo)項(xiang)裝(zhuang)(zhuang)(zhuang)(zhuang)配(pei)(pei)技術獎(jiang)。工序實(shi)(shi)施(shi)在線(xian)(xian)(xian)質(zhi)量(liang)控制，確保品質(zhi)一(yi)致(zhi)。

這里采用積放鏈支撐整個涂(tu)(tu)裝線運作，全(quan)(quan)程(cheng)智能操作，實現(xian)對合格總成(cheng)的自動化(hua)清洗、風干(gan)、機(ji)器人噴(pen)漆、流平(ping)、烘烤(kao)和冷卻(que)。實現(xian)全(quan)(quan)系列變速器混線生產，整線采用2臺機(ji)器人實現(xian)無(wu)人化(hua)噴(pen)涂(tu)(tu)，采用數據管理(li)系統，實現(xian)過程(cheng)控制(zhi)。

變速器完成裝配作業后，由轉軌機械手將產品轉到試驗線上，進一步對變速器的噪音、扭矩、換擋流暢度、各信號開關進行檢測，保證產品質量符合質量標準，滿足用戶要求。
綦齒(chi)(chi)傳動智(zhi)能制(zhi)造基地從接(jie)單(dan)，生(sheng)產(chan)，包裝(zhuang)到(dao)運輸各個(ge)(ge)環節，通過(guo)智(zhi)能中心對車(che)間，產(chan)線(xian)，設(she)備的(de)運行(xing)狀態進行(xing)感知，按照事先設(she)定(ding)的(de)規則條件(jian)，進行(xing)生(sheng)產(chan)計劃的(de)智(zhi)能判(pan)斷與決策，實(shi)現了流程(cheng)智(zhi)能、排產(chan)智(zhi)能，在(zai)這(zhe)個(ge)(ge)技(ji)術(shu)創新的(de)時代，讓我們(men)共同期(qi)待，見(jian)證綦齒(chi)(chi)綦齒(chi)(chi)傳動智(zhi)能制(zhi)造的(de)美好未來(lai)。